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IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide

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IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide
IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide
IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide

Imagem Grande :  IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide

Detalhes do produto:
Lugar de origem: China
Marca: Trintfar
Certificação: CE
Condições de Pagamento e Envio:
Quantidade de ordem mínima: 1
Preço: 10000~80000
Detalhes da embalagem: Suportes de madeira/caixas de madeira
Tempo de entrega: 60 ~ 90
Termos de pagamento: L/C, D/A, D/P, T/T
Contato

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide

descrição
Configuração de capacidade: 150-200pcs/8h Operadores: Linha manual （7-8 pessoas) Linha automática （5-6 pessoas)
Distribuição de energia do equipamento: 550kW Requisito de ar: 1,1m³/min
Requisito de água: 10-25m³/h

Workflow

 

Work flow:

Frame Processing: Frame Welding → Frame Bending → Pipe → Inserting and Locking → Frame Punching And Hole Making

Base Processing: Base Pipe Bending Machine → Base Welding

Main equipments

 

Frame Processing Machine

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 1

Frame Welding Machine

Welding Efficiency: 45sec/pc

Reinforced Gantry Structure for high rigidity and stable operation.

Medium-Frequency Inverter Power Supply for energy-efficient welding.

6 Welding Heads & Power Systems, each with independent current adjustment for reliable weld spots.

Double-Layer Feeder Design for continuous operation: while one feeder welds, the other loads materials.

Automatic Stepping Welding with servo-driven stepping belt for precise positioning.

Automatic Demolding: Cylinder ejects after welding to prepare for unloading.

Automatic Unloading: Servo-controlled grabber moves welded product to designated position, reducing labor and improving efficiency. 90° Rotating Unloading Feeder for easy transportation.

Frame Bending Machine

Whole-frame Processing for high bending precision, stable operation, and efficiency. Bends a frame every 15-20s.

Special Bending Balance System ensures frame diagonal accuracy.

HMI + PLC Control for high automation.

Manipulator Option for automatic loading/unloading, reducing personnel.

Quick Mold Change for bending different pipes.

Servo Hydraulic System with fast response, low inertia, and high precision.

Modular Design allows customization for automation based on customer needs.

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 2
IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 3

Frame Locking Machine

Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.

Machine Frame processed as a whole for high insertion precision, strong locking, stable, and efficient operation.

HMI + PLC Control for high automation.

Manipulator Option for automatic loading/unloading, reducing personnel.

Quick Mold Change to meet different locking pipe requirements with easy mold replacement.

Servo Hydraulic System with fast response, low inertia, and high precision.

Modular Design allows customization of automation based on customer needs.

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 5

Punching and Hole Making Machine

Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.

Machine Frame: Whole-body processing for high precision, stable, and efficient operation.

Control System: HMI + PLC for high automation.

Manipulator: Option for automatic loading/unloading, reducing personnel.

Quick Mold Change: Easily replace molds to meet different pipe punching needs.

Servo Hydraulic System: Fast response, low inertia, and high precision.

Modular Design: Customizable automation based on customer needs.

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 6

Base Processing Machine

Base Pipe Bending Machine

Base Pipe Welding Machine​

Design: Horizontal structure with 7 welding heads for base frame welding. Operator only needs to load/unload; welding is automatic.

Power: 3 sets of MF DC 160KVA.

Benefits: Improves product quality and production rate, reduces costs, and eliminates instability caused by manual welding. Higher automation and production efficiency.

Other informations

 

Product Details

IBC Cage Frame production line Layout Diagram

IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 10IBC Tonne Bucket Frame Production Line with Bending Machine Operating Manual / Automation Operation Guide 11

Production Results

Equipment Configuration List

NO Equipment name Unit Quantity Main functions
1 Mesh gantry welding machine Unit 1 Mesh multi-point welding
2 Mesh automatic feeding machine Set 1 Automatic loading of long and short tubes
3 Mesh material taking manipulator Unit 1 Mesh unloading (stacking)
4 Four-axis bending machine Set 1 Bending and forming of mesh with shrinkage head
5 Locking machine Set 1 Bending and interlocking of mesh
6 Flattening punching machine Set 1 Punching and cutting of bottom tube under the frame
7 Frame manipulator Set 1 Three manipulators moving up and down to grab the frame
8 Steel foot welding machine Set 1 Welding of steel feet of bottom frame
9 Steel foot welding machine material taking manipulator Set 1 Taking out, transferring and stacking of bottom frame after welding
10 Automatic airtight machine Set 1 Testing the tightness of liner
11 Automatic double bending machine for bottom pipe Set 1 Shrinkage, embossing and bending of bottom tube
12 Vibration test platform Set 1 Testing the firmness and protection of IBC barrels

etiqueta:

máquina de solda 380V automática,

Máquina de solda elétrica automática do CE,

máquina de solda 50Hz automática

Contacto
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Pessoa de Contato: Mr. tianwei

Telefone: +8615216883036

Envie sua pergunta diretamente para nós (0 / 3000)

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